1 00:00:00,000 --> 00:00:06,000 You'll be amazed at the variety. It holds bread, coffee, tea, beer, cheese, corn and salami. 2 00:00:07,000 --> 00:00:13,000 Whether fungus is used to pre-ferment malt for the manufacture of beer or for preparing coffee beans before roasting, 3 00:00:13,000 --> 00:00:15,000 it's used in their production process. 4 00:00:15,000 --> 00:00:20,000 Many other products, for example coffee beans, are also used in their production process. 5 00:00:20,000 --> 00:00:24,000 Many other products, for example coffee beans, are also used in their production process. 6 00:00:24,000 --> 00:00:28,000 Many other products, for example coffee beans, are also used in their production process. 7 00:00:28,000 --> 00:00:33,000 Many other products, for example coffee beans, are also used in their production process. 8 00:00:33,000 --> 00:00:36,000 And then of course there are fresh mushrooms themselves. 9 00:00:36,000 --> 00:00:40,000 One might even wonder what's not made using fungus. 10 00:00:40,000 --> 00:00:43,000 But there's no need to go running to the woods for mushrooms today, 11 00:00:43,000 --> 00:00:48,000 because they can be grown in all seasons to supply industrial applications. 12 00:00:49,000 --> 00:00:53,000 Here we're in our cold room. 13 00:00:53,000 --> 00:00:58,000 Here the final products are stored and cooled completely for one or two days before packaging, 14 00:00:58,000 --> 00:01:02,000 because this product is alive and it must not warm up during transport. 15 00:01:04,000 --> 00:01:10,000 This living product, substrate, is simply sown with the right strain of fungus and then you just wait. 16 00:01:11,000 --> 00:01:15,000 Growing mushrooms and fungus is very easy. 17 00:01:15,000 --> 00:01:17,000 All you need is the right substrate. 18 00:01:17,000 --> 00:01:21,000 Then you pierce holes in the sacks and the mushrooms grow. 19 00:01:21,000 --> 00:01:27,000 After that you simply harvest them and put them in a basket and you can sell lovely mushrooms. 20 00:01:30,000 --> 00:01:35,000 But it's a risky business because it requires a substrate with absolutely no contamination. 21 00:01:35,000 --> 00:01:41,000 Otherwise you can simply discard the entire harvest and it takes 20 weeks to grow shiitake mushrooms, for example. 22 00:01:41,000 --> 00:01:46,000 So you only realize that they've been contaminated 20 weeks later and your losses are enormous. 23 00:01:49,000 --> 00:01:54,000 Many farmers underestimate the difficulty of producing substrates for different kinds of mushroom. 24 00:01:54,000 --> 00:01:57,000 If they're exposed to contamination for several months, 25 00:01:57,000 --> 00:02:01,000 there's no way to recover and the company goes bankrupt. 26 00:02:01,000 --> 00:02:06,000 In addition, the traditional manufacture of the product is something like an enormous kitchen recipe. 27 00:02:06,000 --> 00:02:12,000 This is particularly difficult for small business because it requires a huge amount of handling time and energy. 28 00:02:12,000 --> 00:02:19,000 Throughout the entire process, a means must be found to ensure better sterility of the product and to save time and energy. 29 00:02:23,000 --> 00:02:26,000 Ours is a very small company. 30 00:02:26,000 --> 00:02:29,000 So we don't have a large research budget. 31 00:02:29,000 --> 00:02:33,000 For some time now, we've been thinking about working with European partners. 32 00:02:33,000 --> 00:02:38,000 In fact, we have already done joint projects with the EU in the past 33 00:02:38,000 --> 00:02:43,000 and the results of the previous research were completely satisfying. 34 00:02:43,000 --> 00:02:49,000 So we thought we could try again for this bulk substrate manufacturing project. 35 00:02:50,000 --> 00:02:59,000 The bulk substrate project groups small businesses from Belgium, Germany, Spain, Ireland, Malta, Norway, Italy and Israel. 36 00:02:59,000 --> 00:03:04,000 The research that began in January 2004 also included two research centers, 37 00:03:04,000 --> 00:03:10,000 the Catholic Higher Educational Institute in Ghent, Belgium, and the WAM Institute in Rome, Italy. 38 00:03:10,000 --> 00:03:15,000 One of the objectives targeted by the partners was to replace this crucial stage of production. 39 00:03:15,000 --> 00:03:20,000 The European Union has already started the process of manufacturing the bulk substrate. 40 00:03:20,000 --> 00:03:26,000 The bulk substrate is a cooperative research project that costs 1,945,000 euro 41 00:03:26,000 --> 00:03:30,000 and the European Union contributed 1,008,000 euro. 42 00:03:31,000 --> 00:03:36,000 One of the objectives targeted by the partners was to replace this crucial stage of production. 43 00:03:48,000 --> 00:03:53,000 As you can see, the people here wear sterile clothing to avoid contaminating the product. 44 00:03:53,000 --> 00:03:56,000 Let's go and see the place where we open the sacks. 45 00:03:56,000 --> 00:04:01,000 This is where we inoculate the substrate with the right strain of fungus. 46 00:04:01,000 --> 00:04:06,000 The few seconds during which the sack is open are enough to produce contamination unless we're extremely careful. 47 00:04:06,000 --> 00:04:11,000 This is why we've tried to eliminate the stage in the new process. 48 00:04:11,000 --> 00:04:16,000 In addition, as you can see, the traditional process takes a lot of time. 49 00:04:17,000 --> 00:04:22,000 This is the result of the collaboration between eight SMEs and two research centers. 50 00:04:22,000 --> 00:04:28,000 In principle, this is a combination of existing machines and new technologies. 51 00:04:30,000 --> 00:04:35,000 The raw material is injected into a dust-free tank. 52 00:04:35,000 --> 00:04:40,000 In a mixer, steam is injected into the mixture. 53 00:04:40,000 --> 00:04:45,000 After sterilization, we cool the product. 54 00:04:45,000 --> 00:04:50,000 Then we inoculate it, and the material is transported under aseptic conditions to the filling station, 55 00:04:50,000 --> 00:04:55,000 where it's put in plastic bags. 56 00:04:55,000 --> 00:05:00,000 There's only one thing in common between the old method and the new, supplying the machine. 57 00:05:00,000 --> 00:05:05,000 Everything else is done automatically. 58 00:05:05,000 --> 00:05:10,000 But above all, in a closed, aseptic environment. 59 00:05:10,000 --> 00:05:15,000 The operation takes less time and, moreover, consumes much less energy. 60 00:05:15,000 --> 00:05:20,000 What's changed? 61 00:05:20,000 --> 00:05:25,000 On the outside, nothing, because the final product is similar to what it's always been. 62 00:05:25,000 --> 00:05:30,000 However, our objective is to limit energy and labor costs, thanks to the new system. 63 00:05:31,000 --> 00:05:36,000 Traditionally, we needed 36 hours for production. 64 00:05:36,000 --> 00:05:41,000 And with the new system, we think we can cut it down to only five hours. 65 00:05:45,000 --> 00:05:50,000 The Norwegian company, Mio, grows mushrooms, amongst other things, 66 00:05:50,000 --> 00:05:55,000 and is particularly pleased with the performance of the prototype. 67 00:05:55,000 --> 00:06:00,000 The project has enabled us to save energy, 68 00:06:00,000 --> 00:06:05,000 but what really interests us is the sterilization provided by the machine. 69 00:06:05,000 --> 00:06:10,000 Our company also makes cheese, 70 00:06:10,000 --> 00:06:15,000 and soon we want to come out with a new range of products, cheese with mushrooms. 71 00:06:15,000 --> 00:06:20,000 After all, certain mushrooms have the property of reducing the quantity of fat absorbed by the organism 72 00:06:21,000 --> 00:06:26,000 when they're mixed with certain naturally fatty foods, like cheese. 73 00:06:26,000 --> 00:06:31,000 There's no doubt mushrooms can have a variety of uses. 74 00:06:31,000 --> 00:06:36,000 Fungus and plant extracts can play an important role in animal feed, 75 00:06:36,000 --> 00:06:41,000 because they can be used as alternatives for antibiotics. 76 00:06:41,000 --> 00:06:46,000 And as you know, antibiotics in animal feed will be prohibited on the 1st of January 2006. 77 00:06:51,000 --> 00:06:56,000 The advantage for the producer is that you can reliably invest in a food additive 78 00:06:56,000 --> 00:07:01,000 that does not fall under the future prohibition of antibiotics. 79 00:07:03,000 --> 00:07:08,000 The market is huge. 80 00:07:08,000 --> 00:07:13,000 Europe, with 25 member states, spends at least 600 million euros a year on antibiotics for animal feed. 81 00:07:13,000 --> 00:07:18,000 Each partner had its own requirements, 82 00:07:18,000 --> 00:07:23,000 but we have a single prototype. 83 00:07:23,000 --> 00:07:28,000 This is why we've developed a very elaborate machine, 84 00:07:28,000 --> 00:07:33,000 and that's the real advantage of this type of project. 85 00:07:37,000 --> 00:07:42,000 I believe I can speak for all partners 86 00:07:42,000 --> 00:07:47,000 when I say that we've come to the end of a very enriching collaboration 87 00:07:47,000 --> 00:07:52,000 that's been a dream come true for us all.