1 00:00:02,480 --> 00:00:20,480 Well, as we have already said, the main activity of the technology is to create new tools and new objects that can easier our lives. 2 00:00:20,480 --> 00:00:26,480 It is really true, but this process is complex, as you can imagine. 3 00:00:26,480 --> 00:00:40,979 What happens is that we usually simplify this process in the workshop, but indeed, in real life, the process is very, very complex. 4 00:00:40,979 --> 00:00:54,479 One of the steps in this process is the manufacturing process, in which you create the elements and the tools and the objects. 5 00:00:54,479 --> 00:01:13,920 So, in this video I'm trying to describe the process that led us to change the shapes of the materials 6 00:01:13,920 --> 00:01:20,879 to make new objects, new tools and new devices. 7 00:01:20,879 --> 00:01:26,640 So it's very complicated because 8 00:01:26,879 --> 00:01:43,280 If you remember, in our workshop, firstly, we need to cut the materials to give the shapes to the different parts of the objects. 9 00:01:43,280 --> 00:01:55,719 So, this is the first, the one of the descriptions in real life, the tools that we usually use 10 00:01:55,719 --> 00:02:04,659 to do the parts of the devices are more complicated than the tools and devices you usually use 11 00:02:04,659 --> 00:02:07,180 in our workshop. 12 00:02:07,180 --> 00:02:21,300 So we can start our description describing the different processes that lead us to do 13 00:02:21,300 --> 00:02:24,439 forms, to do shapes to the parts. 14 00:02:24,439 --> 00:02:31,979 After that we revise also how you can join the different parts in an object. 15 00:02:31,979 --> 00:02:45,719 finally the finishing techniques that is very important because you can make the things that 16 00:02:45,719 --> 00:03:03,419 a long life without any any raft well manufacturing process is really complicated what we have in the 17 00:03:03,419 --> 00:03:14,939 nature is raw materials but as we have already studied in this lesson, raw materials must be 18 00:03:18,939 --> 00:03:25,180 changing and prepared to the manufacturing and production. 19 00:03:25,180 --> 00:03:35,180 When we have the product, we need to deliver this product to the consumer. 20 00:03:35,180 --> 00:03:41,180 The consumer usually uses it at the end of his life. 21 00:03:41,180 --> 00:03:48,180 And then we have some ores that we need to recycle. 22 00:03:48,180 --> 00:04:02,259 Recycling nowadays is the most common, we usually recycling our devices after use them. 23 00:04:02,259 --> 00:04:09,250 So this is more or less the manufacturing process. 24 00:04:09,250 --> 00:04:21,509 To change the shapes of the raw materials we can use four main processes and we have 25 00:04:21,509 --> 00:04:24,829 two main types. 26 00:04:24,829 --> 00:04:32,730 One is without any chip start and without chip start. 27 00:04:32,730 --> 00:04:41,689 With ship start there are two main processes, one by solidification and the other one by 28 00:04:41,689 --> 00:04:43,990 plastic deformation. 29 00:04:43,990 --> 00:04:54,399 And on the other hand with ship start we have with twist or with displacement. 30 00:04:54,399 --> 00:05:04,439 Moulding, what we do is the solidification of a liquid in a mould. 31 00:05:04,439 --> 00:05:23,259 It can be in a sat or in clay, if the object is very big, or using moulds made with steel, 32 00:05:23,259 --> 00:05:24,259 for example. 33 00:05:24,259 --> 00:05:29,720 It's different, it depends on the size of the object. 34 00:05:29,720 --> 00:05:42,279 obviously the the very complicated itself and if you have a a big drop you need 35 00:05:44,279 --> 00:05:56,180 so many energy to do this surface but on the other hand um on the other hand 36 00:05:56,180 --> 00:06:15,079 because is quite a quite energy process because of the temperature and the energy in this in this 37 00:06:15,079 --> 00:06:23,420 This process is less when the size of drops increase. 38 00:06:23,420 --> 00:06:39,699 So taking these two opposition processes the result is that you have a size, a critic size, 39 00:06:39,699 --> 00:06:43,759 in which the drop is stable. 40 00:06:43,759 --> 00:06:52,759 It is not really true because you need also time to do this process and this process need 41 00:06:52,759 --> 00:07:01,279 that the molecules and the atoms can move in a very strange environment. 42 00:07:01,279 --> 00:07:05,060 So they need time to do this movement. 43 00:07:05,060 --> 00:07:15,939 So if you want to create a drop of solid in a liquid, it's better that you have some solid 44 00:07:15,939 --> 00:07:24,180 in a liquid, which is usually called a heterogeneous nucleation. 45 00:07:24,180 --> 00:07:32,779 The way in which the solid is created is also very complicated, because it needs that the 46 00:07:32,779 --> 00:07:48,600 temperature is lower than the fusion point, so it creates dendrites and it has this shape, 47 00:07:48,600 --> 00:07:58,399 the solid in liquids have this shape, similar to a tree, that is the reason why it's called 48 00:07:58,399 --> 00:07:59,399 dendrites. 49 00:07:59,399 --> 00:08:14,800 On the other hand, you can also give different shapes without melting things, just only to soften them. 50 00:08:14,800 --> 00:08:22,800 It's very often for metals and very often also for plastic materials. 51 00:08:22,800 --> 00:08:33,659 in this case what you do is what you usually make is a heating and this heat 52 00:08:33,659 --> 00:08:43,240 can soften the materials then in the in this in this state this softer state you 53 00:08:43,240 --> 00:08:51,179 can give plastic deformation with plastic deformation you can change the 54 00:08:51,179 --> 00:08:58,720 shapes very easily without so many force without so many energy and then you can 55 00:08:58,720 --> 00:09:09,179 chill in or or just only cooling the piece at the end the part of the thing 56 00:09:09,179 --> 00:09:24,100 Forging is one of the oldest method of this process to give shapes for 57 00:09:24,100 --> 00:09:33,740 example to steel and it's very important in our develop in one of the 58 00:09:33,740 --> 00:09:44,899 technology developed also stamping in a stamping you have a matrix is similar to a mold and a due 59 00:09:44,899 --> 00:09:58,370 to the force into this mattress to give the shapes also have other types of proceeds such 60 00:09:58,370 --> 00:10:08,870 as extrusion. Extrusion and candering are very similar. In extrusion you have material that is 61 00:10:08,870 --> 00:10:18,129 heating and then is pushed into a extruder and then the result is the pieces of extruder. It is 62 00:10:18,129 --> 00:10:27,049 very common for plastic and also for metals. An injection is very similar but in this case you 63 00:10:27,049 --> 00:10:36,409 push into a mold is very very important for aluminium for example and plastic to 64 00:10:36,409 --> 00:10:50,759 give different shapes. You can also give the right shape to the object 65 00:10:50,759 --> 00:11:03,860 cutting them with an industrial lathe for cylindrical shaped things or milling 66 00:11:03,860 --> 00:11:12,600 if you have more plain things. In any case you cut the excess of materials. 67 00:11:12,600 --> 00:11:24,379 Also in drilling, in drilling you can cut the materials and do holes, and it's very important. 68 00:11:24,379 --> 00:11:27,379 This is the machine for drilling. 69 00:11:27,379 --> 00:11:36,779 When you have the parts, you need to join them, and you can join in two different ways. 70 00:11:36,779 --> 00:11:58,360 In one way the joint is stable and fixed and the other way the joint can be chained, it's not stable, it's a temporary joint. 71 00:11:58,360 --> 00:12:18,360 One of the most important fixed permanent joints can be adhesive. Nowadays it is very important because you can do adhesive for everything, including the metals. 72 00:12:18,360 --> 00:12:39,960 So it's very important because the plastic are developing and they usually use as adhesive. So adhesive as a permanent joint is one of the best options. 73 00:12:39,960 --> 00:12:51,980 Another option could be, as we can see later, other types. 74 00:12:51,980 --> 00:13:06,350 For example, one option to permanent joint could be using riveting or riveting can be another permanent joint. 75 00:13:06,350 --> 00:13:20,139 Obviously, the welding or solder, you can have two different types of welding. 76 00:13:20,139 --> 00:13:33,379 One which is using lead or tin as material of adhesive, more or less, and another in 77 00:13:33,379 --> 00:13:41,600 which you use, for example, steel materials to do the join. The main 78 00:13:41,600 --> 00:13:49,460 problem is temperature, as you can imagine. If you use a leaf of tin, the 79 00:13:49,460 --> 00:14:00,940 welding is soft and you can do without, for example, using 80 00:14:00,940 --> 00:14:10,259 electricity is very common for electrical uses but if you want to to 81 00:14:10,259 --> 00:14:18,279 heat the metal such as steel you need more temperatures so you need for 82 00:14:18,279 --> 00:14:28,840 example birth acetylene which is a very specific chemical product in this case 83 00:14:28,840 --> 00:14:40,299 you also need to protect the metal from the oxidation because if the temperature 84 00:14:40,299 --> 00:14:50,980 is so high the metal can oxidize very very easily. So you usually use for 85 00:14:50,980 --> 00:15:01,259 example argon or another gas to protect metal from oxidation. Sometimes it's 86 00:15:01,259 --> 00:15:08,639 very important that I will join can be the table so in this case we can use for 87 00:15:08,639 --> 00:15:18,120 example really we can use spins or bold that that can be used in this in this 88 00:15:18,120 --> 00:15:31,019 cases to protect our final work and to do to do this and to give better and to 89 00:15:31,019 --> 00:15:39,799 improve the beauty of our product we can use painting art or another techniques 90 00:15:39,799 --> 00:15:48,659 that can improve the beauty and also protect from the from the from the air 91 00:15:48,659 --> 00:15:59,820 or other things this video this is the end of this presentation