1 00:00:05,660 --> 00:00:10,140 Today's video is about surface mount soldering using a hot air rework station. 2 00:00:10,140 --> 00:00:16,660 The model I'm using is the 852A Plus from AOU, however you pronounce that. 3 00:00:16,660 --> 00:00:19,379 This is a common model available worldwide. 4 00:00:19,379 --> 00:00:22,980 We're going to solder the components used in our own LCD backpack. 5 00:00:22,980 --> 00:00:28,059 There is a 20-pin microcontroller, a MOSFET transistor, and a variable resistor, all surface 6 00:00:28,059 --> 00:00:30,539 mount components. 7 00:00:30,539 --> 00:00:34,479 We will also be using a laser cut stencil for adding the solder paste to the circuit 8 00:00:34,479 --> 00:00:35,719 board. 9 00:00:35,719 --> 00:00:40,439 The stencil is 0.1mm thick, which may not seem thick enough to apply sufficient solder 10 00:00:40,439 --> 00:00:42,780 paste, but it is. 11 00:00:42,780 --> 00:00:53,189 So let's get rid of the components for now and we'll apply our solder paste. 12 00:00:53,189 --> 00:00:57,429 Line up the stencil holes with the component pads and add a blob of solder paste, either 13 00:00:57,429 --> 00:01:04,030 from a syringe or from a little tub. 14 00:01:04,030 --> 00:01:13,599 The perfect tool for spreading the paste is a craft knife blade. 15 00:01:13,599 --> 00:01:18,319 Once your stencil is lined up correctly, hold it down to stop it moving and spread the paste 16 00:01:18,319 --> 00:01:55,450 with the blade. 17 00:01:55,450 --> 00:02:00,250 Lift off the stencil and check that the paste has transferred to the pads correctly. 18 00:02:00,250 --> 00:02:10,219 Any problems, just wipe it off and start again. 19 00:02:10,219 --> 00:02:13,620 We can clean up the stencil with the blade, scrape off the unused solder paste and then 20 00:02:13,620 --> 00:02:19,990 wipe with a cloth. 21 00:02:19,990 --> 00:02:22,090 Now we can add the components to our board. 22 00:02:22,090 --> 00:02:28,689 A pair of SMD tweezers is useful here. 23 00:02:28,689 --> 00:02:31,009 Drop the chip onto the solder paste. 24 00:02:31,009 --> 00:02:34,090 Make sure the pads are aligned and give it a gentle press. 25 00:02:34,090 --> 00:02:51,060 the solder paste will hold it in position. Now we add the transistor. Drop it into place 26 00:02:51,060 --> 00:02:55,919 and a little press will hold it. Don't worry if it is not perfectly aligned. When the solder 27 00:02:55,919 --> 00:03:06,569 paste heats up it will be pulled into position. Add the last component and we are ready for 28 00:03:06,569 --> 00:03:24,189 the hot air station. I use a heat proof mat for the board to sit on. The hot air is coming 29 00:03:24,189 --> 00:03:35,289 out at 350 degrees centigrade so don't do it on anything that will burn. The hot air 30 00:03:35,289 --> 00:03:40,830 rework station is easy to use. Turn on the power and then turn on the hot air. Set the 31 00:03:40,830 --> 00:03:47,189 required temperature, we use 350 degrees. The air flow can be left to the default. It 32 00:03:47,189 --> 00:03:58,210 only takes a few seconds to heat up. Use the hot air gun about a centimetre from the board 33 00:03:58,210 --> 00:04:03,770 and for transistors like this, move the gun in a circular motion. The solder paste soon 34 00:04:03,770 --> 00:04:10,210 melts and the transistor is pulled into the correct alignment. For the chip, go up and 35 00:04:10,210 --> 00:04:37,670 down each row of the pins. It will be obvious when the paste has melted. Give the chip a 36 00:04:37,670 --> 00:04:43,709 little press to seat it firmly in the solder. Again, a circular motion is used for the variable 37 00:04:43,709 --> 00:04:44,709 resistor. 38 00:04:44,709 --> 00:04:50,269 And that's it. Check the board under a magnifying glass and rework any joints if you need to.